Ferritic stainless steel
Osprey® 441
Osprey® 441 is a ferritic stainless steel characterized by good corrosion resistance in acidic and chloride containing environments, and high strength.
- UNS
- S43940
- ASTM, AISI
- 441
- EN Number
- X2CrTiNb18, 1.4509
- DIN
- X2CrTiNb18, 1.4509
Powder designed for
- Additive Manufacturing (AM)
This metal powder is manufactured by either induction melting under Vacuum Inert Gas Atomization (VIGA) or melting under argon prior to Inert Gas Atomization (IGA).
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Product description
Osprey® 441 is a ferritic stainless steel characterized by
- Good corrosion resistance in widely varying acidic and chloride-containing environments
- High strength at room temperature and elevated temperature
- Excellent fabrication properties
Osprey® 441 is a ferritic stainless steel that typically is used in stress-relieved condition. The alloy can potentially be used in exhaust gas environment, heat exchangers at elevated temperatures and applications that need good strength at elevated temperatures.
This metal powder is manufactured by either induction melting under Vacuum Inert Gas Atomization (VIGA) or melting under argon prior to Inert Gas Atomization (IGA), producing a powder with a spherical morphology which provides good flow characteristics and high packing density. In addition, the powder has a low oxygen content and low impurity levels, resulting in a metallurgically clean product with enhanced mechanical performance.
Technical data
Page updated May 15, 2024 8:09 AM CET (supersedes all previous editions)
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Chemical composition (nominal), %
- Fe
- Bal.
- Cr
- 17.5-19.0
- Mn
- < 1.0
- C
- 0.005-0.030
- Si
- < 1.0
- Nb
- 0.70-0.95
- Ti
- 0.2-0.6
- Ni
- < 1.0
- P
- < 0.040
- S
- < 0.040
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Powder characteristics and morphology
Powder for Additive Manufacturing
Osprey® metal powder for Additive Manufacturing is characterized by a spherical morphology and high packing density, which confer good flow properties. For powder bed processes these are essential when applying fresh powder layers to the bed to ensure uniform and consistent part build.
For blown powder processes, such as Direct Energy Deposition (DED), good flow ensures uniform build rates. Tight control of the particle size distribution also helps ensure good flowability. Low oxygen powders result in clean microstructures and low inclusion levels in the finished parts.
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Particle size distribution
Powder for Additive Manufacturing
Osprey® metal powder for Additive Manufacturing is available in a wide range of particle size distributions that are tailored to the individual Additive Manufacturing systems. They can also be tailored to the particular requirements of the end application, both in terms of mechanical performance and surface finish.
Typical particle size distributions for Additive Manufacturing Process technology Size (µm) Binder jetting ≤ 16, ≤ 22, ≤ 32, ≤ 38, ≤ 45 Laser - Powder Bed Fusion (L-PBF) 15 to 53 and 10 to 45 Electron beam - Powder Bed Fusion (E-PBF) 45 to 106 Direct Energy Deposition (DED) 53 to 150 Tailor-made particle size distributions are available on request. Contact us to discuss your specific requirements.
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Mechanical properties
The table below displays typical mechanical properties for as-built powder bed fusion – laser beam evaluated in room temperature. Material properties are given in two material conditions, as built and heat treated, by annealing at 900 °C for 20 minutes.
Mechanical properties, metric units Condition Direction Proof strength Tensile strength E-modulus Elongation Rp0.2 Rm A MPa MPa MPa1 % L-PBF, as built Horizontal 741 889 210 27.8 L-PBF, as built Vertical 679 864 189 29.6 L-PBF, heat treated Horizontal 546 816 199 28.9 L-PBF, heat treated Vertical 537 810 186 28.9 1 x103
Mechanical properties, imperial units Condition Direction Yield strength Tensile strength E-modulus Elongation, % Rp0.2 Rm A ksi ksi MPa1 % L-PBF, as built Horizontal 107 129 30 27.8 L-PBF, as built Vertical 98 125 27 29.6 L-PBF, heat treated Horizontal 79 118 29 28.9 L-PBF, heat treated Vertical 78 117 27 28.9 1 x103
Source: Sandvik and Uppsala University.
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Physical properties
Wrought material data
- Density: 7.7 g/cm3, 0.28 lb/in3
- Thermal conductivity: 25 W/mK
- Coefficient of thermal expansion: 10.0 10-6 K-1
- Melting point: 1500 °C (2732 °F)
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Testing
All Osprey® metal powders are supplied with a certificate of analysis containing information on the chemical composition and particle size distribution. Information on other powder characteristics is available upon request.
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Packaging
A wide range of packaging options is available, from 5kgs plastic bottles to 250kg metal drums.
5 kg (11 lbs) Plastic bottles
6 kg (13 lbs) Plastic bottles
10 kg (22 lbs) Plastic bottles
20 kg (44 lbs) Metal cans
100 kg (220 lbs) Steel drums
150 kg (330 lbs) Steel drums
250 kg (551 lbs) Steel drums
All packaging materials are suitable for air, sea and road freight.Contact us for more information and to discuss your packaging requirements.
Disclaimer: Data and recommendations are for guidance only, and the suitability of a powder for a specific process or application can be confirmed only when we know the actual conditions. Continuous development may necessitate changes in technical data without notice. This datasheet is only valid for Osprey® powder.
Range of ferritic stainless steel
Osprey® | Standards | Fe | C | Cr | Si | Mn | Mo | S | P | N | Nb | Ti | Ni | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
430 | UNS S43000 / EN No. 1.4016 | Bal. | 0.12 | 16.0-18.0 | 1.0 | 1.0 | - | 0.03 | 0.04 | - | - | - | - |
430
|
430L | UNS 43000 | Bal. | 0.03 | 16.0-18.0 | 1.0 | 1.0 | - | 0.03 | 0.04 | - | - | - | - |
430L
|
434 | UNS S43400 / EN No. 1.4113 | Bal. | 0.12 | 16.0-18.0 | 1.0 | 1.0 | 1.0 | 0.03 | 0.04 | - | - | - | - |
434
|
441 | UNS S43940 | Bal. | 0.005-0.030 | 17.5-19.0 | < 1.0 | < 1.0 | - | < 0.040 | < 0.040 | - | 0.70-0.95 | 0.2-0.6 | < 1.0 | |
446 | UNS S44600 | Bal. | < 0.2 | 26.0-29.0 | < 1.0 | < 1.5 | - | < 0.015 | < 0.040 | 0.15-0.25 | - | - | - |
446
|